Heavy Duty Pallet & Warehouse Series
Industrial-grade heavy duty plastic pallets engineered for high-bay warehouse racking, selective beam systems, drive-in racking, floor stacking, and automated conveyor logistics across Malaysia. Built with reinforced structural ribbing for superior load distribution, rated for racking loads up to 1,000 kg, dynamic forklift loads up to 2,000 kg, and static floor loads up to 4,500 kg.
100% solid injection-moulded plastic construction ensures complete washability, zero corrosion, and pest-free handling. Designed for long service life with zero maintenance, making them a cost-effective and hygienic solution for demanding warehouse and factory environments.
Ideal for Food & Beverage warehousing, cold room and freezer storage, pharmaceutical and cleanroom logistics, chemical and petrochemical plants, FMCG distribution centres, automotive parts handling, and HACCP/GMP-certified production facilities.
Heavy Duty Pallet & Warehouse Series — FAQ
Answers to common questions regarding specifications, load capacities, and logistics.
What is the difference between Racking Load, Dynamic Load, and Static Load for plastic pallets?
Static load is the maximum weight a pallet can safely hold when resting motionless on a flat, level concrete floor. Dynamic load refers to the maximum weight the pallet can support while being lifted and transported by a forklift or pallet jack. Racking load is the maximum weight the pallet can safely support when suspended across open warehouse rack beams with zero center floor support. Always verify your warehouse beam spacing and select pallets rated specifically for racking loads to ensure total warehouse safety.
Why do heavy-duty plastic pallets outperform wooden pallets in warehouse racking systems?
Unlike wooden pallets that absorb moisture, rot, develop loose nails, and splinter under heavy use, our heavy-duty plastic pallets are 100% solid injection molded with dense structural ribbing. They contain zero metal parts (meaning they will never rust or corrode in damp warehouses), maintain consistent tare weight, deliver uniform millimeter dimensions for automated conveyor and racking systems, and provide a multi-year service life without maintenance costs.
Are Butterfly Plastic heavy duty pallets suitable for cold room freezer storage?
Yes. When molded from our premium Virgin HDPE (High-Density Polyethylene) resin, our heavy-duty pallets retain exceptional impact strength and structural rigidity in temperatures as low as -30°C. They do not turn brittle in sub-zero freezers, making them widely trusted in cold-chain logistics, seafood freezing, and food distribution warehouses across Malaysia.
Can we customize company logos, color coding, or RFID tags on bulk orders?
Yes. As a direct injection molding manufacturer in Jelapang, Ipoh, Perak, we provide custom compounding colors (blue, red, yellow, green, black), permanent hot-stamped company logos and sequential serial numbers, and recessed areas for barcode labels or RFID tracking tags to integrate smoothly with modern warehouse management systems (WMS).
